Frito Lay partners with Douglas Machines to provide high quality automated packaging solutions for the salty chip division. Douglas specializes in the design and manufacture of case and tray packers, shrink wrap systems, cartoners, sleevers, variety pack systems and palletizers. We are proud to partner with Douglas to provide our Smart 9.7" HMI to bagging machines for Frito Lay/Pepsi Co.
Every Harvest Right Freeze Dryer has been designed, engineered and hand-assembled with care. They spent four years designing and engineering this product to roll out to the world and use our 4.3" Compact HMI as the display of choice. This product is built to last and can preserve the foods you and your family will love for years to come. Watch a video about a Harvest Freeze Dryer with a Maple HMI .
Automated Dairy started its own research and development division where they manufactured a proprietary automated dairy system called TURBOWASH. They decided on a 9.7" HMI to work with the PLC allowing total access to all a dairy’s daily milking functions, ensuring consistency and proactive control in milking. Reduce labor, increase throughput. Watch an Automated Dairy customer talk about the TURBOWASH and see our HMI in action.
Cetec Cereal Technologies serves the cereal milling and food processing industries. When Cetec decided to pursue the development of its own range of specialized process equipment such as the highly regarded HTX Grain Heater and the revolutionary Hydromax Flour Hydrator they decided on Maple HMIs as their go-to operator display. Cetec provides a complete range of services to their customers, check out their website to see how they use a Maple HMI.
Improved traceability provides valuable data.
The ability to track products from end-to-end is critical in the food and beverage industry. Automation significantly improves traceability which means a product can be readily tracked from its source, through processing and distribution, until it reaches the shelf for consumers. If a problem is detected with a batch of products, the shipment can be located and retrieved, avoiding potential issues. Improved traceability provides valuable data that allows manufacturers to ensure regulatory compliance and cut down on the cost of compliance. This data also allows for trouble-shooting and identification of issues along the supply chain – allowing for continuous improvement and enhancing overall quality, safety, and profitability.
The food and beverage industry demands excellent quality control in order to provide safe products and preserve the brand reputation. By reducing the potential for human error and allowing early identification of potential issues, automation increases the reproducibility of production and helps ensure the final product does not vary – or more concisely put, automation improves quality control! Consistency is crucial for the food and beverage industry since customers want to buy the same product over and over again and for it to consistently have the same texture, flavor, taste, and other characteristics. Automation provides manufacturers with consistency, thus, protecting the brand’s reputation.
Automated processes can work 24/7 with occasional outages for maintenance, which is clearly faster than human operators can perform. For this reason, increased efficiency and higher through-put rates are two of the biggest benefits of automation in the food and beverage industry. In addition to elevated efficiency, automation also allows companies to collect valuable data from the production line that can be used to improve maintenance. Predictive maintenance is a new approach to maintenance where real-time data is used to identify potential issues and alert when maintenance is needed – further reducing costs as well as production downtimes.
Maple Systems can serve as your guide, making it an easy process to join the next evolution of automated control. Maple Systems HMIs, Gateways, and Industrial PCs are your gateway to the IIoT. Our products are an access point enabling operating equipment in the field or on the plant floor to connect to information technologies of the World Wide Web, databases, smart phones, analytic software, and more. Achieve better access to invaluable data and open up a world of possibilities for your business
Free EBPro Programming Software provides easy integration with built-in drivers for over 300 PLCs, including drivers for Allen-Bradley, Siemens, Emerson, Omron, and Panasonic.
To effectively and efficiently monitor packaging operations, the need for auto adjustments, and timely and accurate data is critical. You need reliable, current, and historical information to make critical business decisions. As safety and environmental concerns continue to increase, the ability to remotely monitor your facilities and equipment, and quickly make adjustments becomes increasingly important.
If you don't need a display, we offer Industrial Box PCs. Customize your configuration, including Wi-Fi and Raid support options available.
For over 20 years we have proudly partnered with Indusoft Web Studio, now Aveva, as our SCADA software provider. With its powerful development tools that enable you to create supervisory applications that operate on multiple operating system platforms. Create your project using features such as animated screens, alarms, trends, scripting, recipes & reports, and schedule tasks. This software offers the power to create exactly what you want, the way you want it, including 21 CFR Part 11 compliant.